Selected work / 05

Motorcycle exhaust · Flow simulation

Motorcycle Muffler CFD

This study evaluated a patented venturi concept within a motorcycle muffler. SolidWorks flow analysis investigated how geometry and inlet flow affected pressure, velocity, and local flow patterns around the venturi and at the outlet.

Muffler cutaway with all seven original component labels
My contribution
CFD investigation of the muffler assembly and flow comparisons.
Study question
How does the venturi geometry affect flow relative to the baseline configuration?
Outcome
Simulation comparisons of both configurations at the shared 300 CFM inlet condition.

The muffler was studied as a system of interacting components. The labeled cutaway connects the outer muffler, sound attenuation tube, baffle, venturi housing, stand-off, venturi, and end cap to the component photographs.

Sound attenuation tube

Outer muffler & end cap

Venturi & baffle assembly

The study investigated three geometry questions to understand their effects on pressure, velocity, and local flow behavior.

  1. How do the size and number of holes around the venturi throat affect the flow?
  2. How does the length of the diverging section affect flow through the holes and around the venturi housing?
  3. How does the length of the non-perforated baffle section affect pressure and velocity between the venturi and the baffle?
300 CFMShared inlet condition
101.325 kPaOutlet pressure
ft/sOriginal velocity scale

The simulations used air, with refined mesh around and inside the venturi. Inlet flow rates ranged from 100–600 CFM, with an outlet pressure of 101.325 kPa.

The publicly shared comparison presents the 300 CFM condition with and without the venturi. It focuses on velocity at regions of interest while retaining the original scale and units. These are simulation outputs for the muffler study.

Without the venturi · 300 CFM

Velocity at 300 CFM — without the venturi on YouTube ↗

With the venturi · 300 CFM

Velocity at 300 CFM — with the venturi on YouTube ↗